SPLICE TECHNOLOGY
SPLICE APPLICATIONS
WIRE TO WIRE
Splicing / crimping is a proven technology that solves assembly challenges where soldering is inadequate mechanically due to vibration, susceptibility to pull forces, fatigue or other usability factors (heat sinking, wetting, flux restrictions).
3-way splice connection Multi-component splice, parallel circuit
3-post micro switch crimp connection 3-post micro switch, used in automotive applications, splicing proved more reliable and faster than soldering
Multi-component crimp connection Multi-component jumper splice, RC band pass circuit
Multi-component series crimp connect Multi-component series splice, series circuit
Wire to component crimp / splice Tungsten wire lead for UV light
Wire to component crimp / splice Sensor for utility meters, uncompromised reliability
Autosplice
Autosplice Spliceband provides the lowest applied assembly cost connection when compared to soldering or resistance welding.
Spliceband is compatible with solid and stranded wire types and is proven to be more than 50% faster than wire soldering connections.
As the industry leader, our vast tooling library provides solutions to the most challenging wire types and materials. These tooling options can crimp multiple wires, 3-way wires, strain relief, magnet wire, tinsel wire, litz wire, and coax wire, of virtually all gauge diameters.
Produced in a variety of material options and sizes, Spliceband offers greater reliability than soldering with faster throughput.
Spliceband is produced with or without serrations with tool options than create a variety of finished splice crimps including, standard, ferrule, and pigtail versions.
WIRE TO PCB
D-BIT (wire to PCB crimp connection) provides high quality mechanical and electrical connection to PCB’s, flex circuits and other substrate materials, without the need for solder or traditional connectors.Used with Autosplice SAS/2, SAS/3 and ACS2000 machines, D-BIT offers significant applied assembly cost savings for interconnections to printed circuit boards, flex circuits and other substrate materials by reducing components and assembly time.
D-BIT direct wire to circuit board technology can be applied to both solid and stranded wire.
D-BIT solves height restrictive assemblies where traditional connector methods are too tall or cost prohibitive. D-BIT assembly provides an excellent solution to PCB assemblies where solder joints cold form due to heat sinking.
Direct to Board Interconnect Technology eliminates the need for costly connectors, while producing a high quality connection.
STRAIN RELIEF
Provides protection against cable failure caused from pulling, pushing, twisting.
Supports a minimum of 10 lbs. pull force without slipping on jacket
Cable remains intact when crimped and when stressed by pulling, pushing or twisting forces
Works with over-molding, solid/smooth, and segmented wire grommets and bend reliefs
Small form factor saves space, fits most applications
Securely anchors and protects cable, reinforces mechanical strength
Manufactured from brass for durability and low cost, high volume applications
Works with Autosplice ACS2000 machines for efficient assembly (requires Strain Relief Tool Set)
MAGNET WIRE
Spliceband for magnet wire (M-Spliceband) provides a cost effective and reliable method for connecting wires to electric motors, transformers, speakers, coils, alternators, solenoids, inductors and small appliances.M-Spliceband uses a proprietary serrated profile, penetrating the various varnishes and coatings used on copper and aluminum magnet wire, producing a strong, reliable gas-tight interconnection between wires.
Multiple wires can be spliced simultaneously, with no pre-stripping required. Supported by a variety of tool sets, M-Spliceband enables high productivity splicing connections with no wasted material.
Using magnet-piercing splice band, the splice system will produce a connection of an unstripped magnet wire directly to wire or component.
SPLICING MACHINES
SAS/2
SAS/2 has unprecedented machine life; over 25 years of reliable service reported by many customers.
SPECIFICATIONS
ACS 2000
Designed and tested throughout Europe, this proven platform provides reliable repeatable performance across a wide spectrum of interconnect challenges, such as: wire to wire (solid or stranded);wire to switch or component lead to switch; wire or component lead to flex circuit; wire or lead to flex circuit; wire or lead to PCB; flex circuit to PCB.SPECIFICATIONS
ACS 2000 Global Splice System is the most advanced, adaptable splice interconnect applicator available for global manufacturing environments.
SPLICE ASSEMBLY MADE EASY
Use our expertise and unlimited capacity to supplement your existing production or assemble it from scratch.
SPLICING MACHINES OPTIONS
CFM 4000 CRIMP FORCE MONITOR
It is an optional feature for all our Splice Machines, where process monitoring is preferred.
Production Quality Monitoring aids in the detection of:
SPLICE MATERIAL
Spliceband material is engineered for a variety of applications and operating conditions.It is suitable for multi-strand and solid core copper and aluminum wires.
Available in several widths, thickness and metal types, our Spliceband materials and machines provide reliable connections meeting and exceeding the following standards:
Spliceband is manufactured with unique serrations for magnet wire or standard wire types.
| MATERIAL | APPLICATION |
| Brass | General Purpose up to +120°C |
| Tin Plated Brass | General Purpose up to +120°C resists corrosion, pre-soldered components |
| Copper Nickel | High Reliability up to +260°C, resists corrosion, weldable |
| Nickel Plated Steel | High Reliability, up to +260C resists corrosion, weldable |
| Stainless Steel | Specialty Purpose, over +260°C, resists corrosion |
| Inconel | High Temperature +600°C |
| Customer Specified | On request |
